Blastprime EZP 200
Epoxy Zinc Phosphate Blast Primer
Product Description
Blastprime EZP 200 is
a fast drying, abrasion resistant blast primer suitable for application in the
workshop to fabricated steel units. It is designed for thin-film application to
provide short-term (typically 6 months) protection to structural steel prior to
or after fabrication. It may be cut and welded through.
Features and Benefits
Can
be applied via airless spray and conventional spray. Only small areas can be
brushed.
Protects
steel surfaces until further coats are applied.
Ideal
for use where steel work is likely to be exposed for appreciable periods
before being overcoated and is most suitable for on-site application.
Provides
much higher degree of protection than conventional primers in severe
corrosive conditions.
Has
no deterious effect on normal cutting and welding operations.
Does
not emit toxic and noxius fumes during cure.
Has
excellent physical properties and the cured coating is compatible with most
coatings.
Contains
anticorrosive pigments and has excellent rust-inhibitive properties.
Durable
and economical.
Surface Preparation:
Steel - The
surface should be blast cleaned to SSPC-SP 10-63T or NACE No. 2
i.e. loose rust and scales, dirt, grease, oil, paint, wax, weak oxide films and
other contaminants should be removed. Blast cleaning to SSPC-SP 5-63
or NACE No. 1 is recommended where heavy corrosive conditions
exist. That means a surface with a grey metallic colour, slightly roughened to
form a suitable anchor pattern for coatings. This surface is free of all oil,
grease, dirt, mill scale, rust, corrosion products, oxides, paint and other
foreign matter. Hand or mechanical cleaning is not much effective.
Priming:
It is recommended that priming
should be carried out within 4 hours if inside a building, but if exposed to
weather, the steel must be coated immediately after blasting. Should it become
necessary to leave cleaned surfaces unpainted overnight, such surfaces must be
re-cleaned before painting. Paint only on dry surfaces. Do not paint exterior
surfaces in damp weather or when the temperature is less than 10° C. The dry film thickness (DFT) should not be less than the DFT
specified. Should the required DFT is not achieved in one coat, additional coats
shall be applied until the minimum requirements are met. When the additional
coats are applied, the re-coat time must strictly be followed. It is recommended
that one coat of Blastprime EZP 200 at
25 microns minimum DFT should be
applied on shot blasted steel whereas one coat at 50 microns DFT is required for
grit blasted steel for best protection. All subsequent welds, burnt and cut
edges, must be cleaned and priming coat be renewed where steel is primed prior
to fabrication. More coats can be applied as per requirements.
Overcoating:
In common with epoxy coatings generally, overcoating should be carried out within 24-48 hours or left for 7 days when the coating has cured completely. However, Blastprime EZP 200 can be overcoated with conventional paints after 12 hours and with two-component systems after 24 hours. Care must be taken while overcoating the primed surface. Oil, grease, dirt etc. should be removed by degreasing the surface with degreasing solvents like tri-chloroethylene or xylene and subsequently washed off with fresh water. The surface should be allowed to dry before painting.
TECHNICAL DATA
Name/Description |
Blastprime EZP 200 |
Type |
Two pack cold cured |
Composition |
Epoxy / Zinc Phosphate |
Colour |
Red Oxide |
Finish |
Smooth and Matt |
Volume Solids (mixed) |
27± 3% |
Mixing Ratio |
Base : Hardener 3 : 1 by volume |
Pot Life @ 30° C |
6 to 8 hours |
Dry film thickness per coat |
25 microns |
Coverage-(theoretical-no loss) |
10.8 m² /litre |
Serviceability @ 30° C Dry to touch Hard Dry Recoat Full Cure |
30 minutes 16 hours 24 hours 7 days |
Induction (Sweat-in-time) @ 30° C |
30 minutes |
Dry heat resistance |
120° C |
Relative Humidity |
90% |
Application Temperature -minimum -maximum |
10°
C 35° C |
Solvent/Thinner |
Anusol - ETP Thinner |
Flash Point |
23° C |
Packing |
4 & 20 litres |
Shelf Life |
6 months |
Precaution |
Flammable. Keep away from heat and open flame. Maintain good ventilation and avoid breathing vapours. |
Notes
Brushes and spray equipments
should be cleaned with Anusol - ETP Epoxy Thinner.
The contents should be stirred thoroughly prior to use.
After mixing Base and Hardener in recommended proportions, allow for 30
minutes induction period or sweat-in-time (maturing) before application.
When overcoating the weathered or aged Blastprime
EZP 200, ensure that the coating is fully free from all contamination
such as oil, dust, grease, stains etc.
This coating should always be thinned with Anusol - ETP Epoxy Thinner.
The use of alternative thinners can severely inhibit the curing mechanism of the
coating.
Disclaimer:
Information provided herein is based upon tests believed to be reliable. It does not guarantee the results to be obtained. Nor does it make any express and implied warranty or merchantability, or fitness for a particular purpose concerning the effects or results of such case. It does not release you from the obligation to test the products supplied by us as to their suitability for the intended uses. The application, surface preparation and use of the products are beyond our control and, therefore, entirely your own responsibility.